Tungsten carbide anti-vibration boring bar
Tungsten carbide anti-vibration boring bar is an important tool accessory in CNC machining. It is mainly to solve the problem of working accuracy and stability caused by cutter chatter in machining.
Excellent rigidity, good vibration resistance, realizing high-precision machining, enhancing machining efficiency, save cost and prolong service life for cutting tools, which are advantages for tungsten carbide anti-vibration long overhang tool holders.
Advantages for our solid carbide boring bar
- Excellent rigidity, good vibration resistance
- Solid carbide shank holders is made from premium tungsten carbide. The properties of tungsten carbide ensure excellent rigidity, good vibration resistance, and no distortion due to excessive lateral force.
- High precision machining
- In some working conditions, the machining depth can be extended while the machining surface roughness can be improved, tungsten steel anti-shock extension shank can realize the possibility of ultra-long, ultra-deep, and ultra-high precision machining.
- Cost reduction
- Even if the cutter head is damaged, the cutter rod can be reused, which increases the value of the carbide threading bar. The cutter head and solid carbide shank are connected by threads, so the cutter head can be replaced quickly and easily when it is failed to work. The thread direction is opposite to the machining rotation direction, so there is no care about loosening during machining.
- Integral forming
- Tungsten carbide anti-vibration boring bar is formed integrally, so there is no concern about welding fracture. The cutter head and carbide modular shank can be freely combined and replaced, which can meet all processing requirements from rough machining to finishing machining.
- Prolong the service life for cutting tools
- For carbide coolant screw boring bars, all specifications have internal coolant holes, which have good chip ejection and cooling effects during deep hole processing, prolong the service life of carbide inserts, and enhance the surface finish and accuracy of the workpiece.
- Full-grinding thread technology
- The internal thread of solid carbide shank holders introduces full-grinding thread technology, compared with EDM processing, which is more stable without electrical loss, not easy to collapse for the thread. The precise concentricity, perpendicularity and circular runout can better meet the anti-chatter performance required by high-speed cutting operations.
Size | Dia. (mm) | Length (mm) | Thread |
---|---|---|---|
MFT08-100-M4 | 8 | 100 | M4 |
MFT10-080-M5 | 10 | 80 | M5/M6 |
MFT10-100-M5 | 10 | 100 | M5/M6 |
MFT10-150-M5 | 10 | 150 | M5/M6 |
MFT12-100-M6 | 12 | 100 | M6 |
MFT12-150-M6 | 12 | 150 | M6 |
MFT12-200-M6 | 12 | 200 | M6 |
MFT15-100-M8 | 15 | 100 | M8 |
MFT15-150-M8 | 15 | 150 | M8 |
MFT15-200-M8 | 15 | 200 | M8 |
MFT15-250-M8 | 15 | 250 | M8 |
MFT15.6-100-M8 | 15.6 | 100 | M8 |
MFT15.6-150-M8 | 15.6 | 150 | M8 |
MFT15.6-200-M8 | 15.6 | 200 | M8 |
MFT15.6-250-M8 | 15.6 | 250 | M8 |
MFT16-100-M8 | 16 | 100 | M8 |
MFT16-150-M8 | 16 | 150 | M8 |
MFT16-200-M8 | 16 | 200 | M8 |
MFT16-250-M8 | 16 | 250 | M8 |
MFT16-300-M8 | 16 | 300 | M8 |
MFT19-100-M10 | 19 | 100 | M10 |
MFT19-150-M10 | 19 | 150 | M10 |
MFT19-200-M10 | 19 | 200 | M10 |
MFT19-250-M10 | 19 | 250 | M10 |
MFT19-300-M10 | 19 | 300 | M10 |
MFT20-100-M10 | 20 | 100 | M10 |
MFT20-150-M10 | 20 | 150 | M10 |
MFT20-200-M10 | 20 | 200 | M10 |
MFT20-250-M10 | 20 | 250 | M10 |
MFT20-300-M10 | 20 | 300 | M10 |
MFT24-100-M12 | 24 | 100 | M12 |
MFT24-150-M12 | 24 | 150 | M12 |
MFT24-200-M12 | 24 | 200 | M12 |
MFT24-250-M12 | 24 | 250 | M12 |
MFT24-300-M12 | 24 | 300 | M12 |
MFT24-350-M12 | 24 | 350 | M12 |
MFT25-100-M12 | 25 | 100 | M12 |
MFT25-150-M12 | 25 | 150 | M12 |
MFT25-200-M12 | 25 | 200 | M12 |
MFT25-250-M12 | 25 | 250 | M12 |
MFT25-300-M12 | 25 | 300 | M12 |
MFT25-350-M12 | 25 | 350 | M12 |
MFT30-150-M16 | 30 | 150 | M16 |
MFT30-200-M16 | 30 | 200 | M16 |
MFT30-250-M16 | 30 | 250 | M16 |
MFT30-300-M16 | 30 | 300 | M16 |
MFT30-350-M16 | 30 | 350 | M16 |
MFT32-150-M16 | 32 | 150 | M16 |
MFT32-200-M16 | 32 | 200 | M16 |
MFT32-250-M16 | 32 | 250 | M16 |
MFT32-300-M16 | 32 | 300 | M16 |
MFT32-350-M16 | 32 | 350 | M16 |
MFT32-400-M16 | 32 | 400 | M16 |
Grade | Grain um | Cobalt % | Density g/cm3 | Hardness HRA | T.R.S N/mm3 | Application |
---|---|---|---|---|---|---|
YL10.2 | 0.8 | 10-10.2 | 14.3-14.4 | 91.5-92.0 | 3500-3800 | It's used for making drill end mils, suitable for cutting general steel(HRC<48), grey cast iron, stainless steel and heat resistant alloy. | 48),>
KU12 | 0.6 | 10-12 | 14.1-14.2 | 92-92.5 | 3800-4000 | Ultrafine grain size, high cobalt, good hardness and toughness, used for making endmill and reamer, especially suitable for cutting steel(HRC:45-55), aluminum alloy and titanium. |
KU15 | --- | 15 | 13.96 | 89 | 4500 | Good wear resistance and excellent toughness, suitable for making stamping dies,anti-vibration boring bar, etc. |
KU25A | 0.4 | 12 | 14.05 | 92.6 | 4200 | High-speed cutting, medium-speed feed, suitable for processing glass fiber materials, carbon steel, stainless steel, 304L SS, nickel-based alloys, quenched steel, titanium-based alloys, composite materials, etc, suitable for HRC45-59 materials. |
KU20 | 0.7 | 10 | 14.4 | 91.9 | 4100 | Medium speed processing, strong versatility, suitable to process carbon steel, alloy steel, stainless steel, nickel-based alloy, titanium alloy, heat-resistant alloy steel, cast iron, etc. |
KU20A | 0.6 | 10 | 14.4 | 92.2 | 4100 | Medium speed processing, strong versatility, suitable to process carbon steel, alloy steel, stainless steel, nickel-based alloy, titanium alloy, heat-resistant alloy steel, cast iron, etc. |
KU09 | 0.3 | 9 | 14.4 | 93.5 | 4000 | Extremely high wear resistance and strength, suitable for high-hard materials (HRC55 and above) finishing,high-gloss surface treatment of aluminum alloy, titanium alloy, stainless steel, 316L SS, high-temperature alloy, glass fiber, plastic aluminum and other difficult-to-machine materials (composite wood). |
KU06 | 0.4 | 6 | 14.7 | 94.1 | 3800 | Ultra-fine grains, suitable for making end mills and engraving cutters with high wear resistance requirements, suitable for processing PCB materials, acrylic materials and high-hardness aluminum alloys. |